project

 

branching away from the standard resto jobs and
street tuned machines are the "project" scoots

 

frankenscoot

b4 ss225
8 and still counting
sorry
from wellingtons finest matt brookes the "scooter king" another creation has been born.  keeping true to his tuning & modifying methods brooke bond has grafted 8 diffrent types of scooter to make "frankenscoot" (insert evil laugh here) is this possible? has relly exceeded all expectations of "team rash speed"?


b l u r b:

hi jaxy ,- here’s the run down on the malossi 225 frankenskooter:
1. bajaj frame   2. superbars   3. rally front guard   4. gs fork   5. ss engine   6. vbb left hand pod   7. right hand gs pod   8. tail light
douglas 152l2
home built seat and rear rack

engine - this is a reincarnated engine that started out in Hamilton back in 1989, various reliability issues and tuning botch ups have been hopefully resolved!

reedvalve handbuilt block welded to casing with a dt yamy 4 petal + a 28mm mikuni flatside, crank runs rz yamy rod and silver cage bearing.  cylinder case spigot machined for px barrel ported for malossi 210cc transfers, cylinder head machined and reprofiled squish + dowelled.   px gear pinion and cush gear fitted, clutch bell reinforced with band + cover machined to fit.  exhaust- ssd chamber

to be done: disc brake

2 many people to thank for parts and machining! bench tested, and hope to run it in this weekend.

u p d a t e:

had a few issues initially jetting on the weekend, however overall it seems to have the reliability my other scooters dont.  reedvalve seems to help with smoother overall power than rotary, however biggest disapointment was vibration's from the nolathane swing arm bushings making the hard going over long period's!

malossi top end seem to cope with long periods of high rpm without seizure, i expect i may have to watercool as Summer riding will be to xtreme.




angel of death
take one bajaj 150 add 2inch extended px fork & a piece of box pipe welded
on the rear shock.  one whole side of the box pipe has been cut out so the
engine mount will slide in with holes drilled for the ride height.  it just
takes a jiffy to unbolt the rear mount and readjust the height.  cut a little
bit of the body around where the carb box is.  run a crap exhaust with the
header pipe running into the side of the box, pooman.
 

 

the scooter we stole from the cheq's


lance's nzeta, most know about it already and are scared
beware all you ts1's and tuned vespas this agricultural machine is
gonna waste you on the cannon ball (that's if it exists eh...)
 

 

the galvatron


Frame:
- frame seam-welded to half-way up legshields
- hot-dipped galvanised (all of $40)
- engine swingarm trimmed (only the bushing shafts that extended
past the actual casing swingarm, about 3mm each side)
- engine mounts jacked apart slowly (over 1 - 2 weeks) with a scissor jack
- frame dented to make room for the 200 cylinder
- rear shock top mount re-positioned about 25mm back
- rear shock jacked up (silent block + long shock
 extension bolt) to match front-end ride height
- right-hand pod trimmed right back
- left-hand pod has a new (stronger) bracket (still needs a rod to be
welded along the entire bottom edge of the pod, to prevent splits)
- Carbone rear shock

Engine:
- '98 PX200 EFL engine
- Cosa clutch
- 150 Super quadrant and kickstart
- 60mm Mazzuchelli crank
- Polini 207 kit, Pinasco head
- 1.5mm base packer plate
- no real porting (inlet cleaned, chamfered
barrel transfers and exhaust port)
- Dellorto PHBH30 carb on Malossi rotary valve manifold
- old TFF PM lefty chamber (with Yamaha RZ stainless can)
- new manifold connecting rubber (slightly S-shaped) to move carb
 away from frame, and to give clearance from cylinder
- no cylinder shroud (as engine is totally exposed to air)
- currently no flywheel shroud (i'm gonna trim down another
flywheel soon so there will be no forced cooling whatsoever)
- drilled 7mm bolt for the clutch air breather
(shock spring hits original breather)
- all electrics mounted as a single unit to an L-bracket
where a smallframe carb should normally go
- wide rear rim, running 100/90x10 tyre

Front-end:
- Honda NH50SS (Lead) anti-dive disc brake front fork, grafted to an SS90
fork stem (with a turned steel lower race mount - no steering stops)
- SIP/Grimeca lever-operated full-hydraulic brake setup
(custom made master cylinder bracket to fit SS90 headset)
- Sigma BC800 digital speedo
- 100/80x10 tyre

Performance:
- gay, like Lance's NZeta
- kinda goes fast when it wants to
- handles like poo in a storm on bumpy roads at speed
- corners like yo mama (good or bad?  you decide - it's an "experience")

The Verdict:
- engine vibrates so much splits appear all over the place
(engine mount, left-hand pod, legshields, number plate)
- frame is too light for the power - rear brake is prone
to lock-up even with the stickiest tyres
- sucks gas (smallframe tank doesn't help)

heh heh, neil armstrong

 

freedman - stage 1 - 23.2.3 
round tail real smooth nice bars good line the cut
others to follow










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